Organic fertilizer production from chicken manure attracts many fertilizer plants and farms. Because chicken manure contains abundant organic matter, nitrogen, phosphorus, potassium, and other essential nutrients for crop growth. However, untreated chicken manure damages crops, pollutes soil, and creates odor problems. As a result, you may search for reliable solutions on how to make organic fertilizer by chicken manure. And our company offers complete organic fertilizer equipment to convert chicken manure into valuable compost or granular organic fertilizer. There are 6 steps of chicken manure processing using professional organic fertilizer equipment.
Step 1: How to Efficiently Process And Dehydrate Chicken Manure?
Dewatering is the first procedure in chicken dung organic fertilizer production. And this process reduces moisture, removes impurities, and improves further composting from chicken manure. Our plant recommends using a solid-liquid separator, such as the screw press dewatering machine or inclined type dehydrator. In comparison to inclined dewatering machine, screw pressing dehydrator disposes fresh chicken manure with higher solid content. Indeed, it can squeeze water from fresh chicken dung, reducing moisture from 70% to 30-40%. More importantly, the key part – the screw press, is made of 304 stainless steel, which is corrosion-resistant and has a long service life.
Step 2: What Is the Composting And Fermentation Method for Chicken Manure?
Compost fermentation is a vital step in converting the chicken manure into organic fertilizer. Fertilizer producers must pile up manure in windrows or fermentation grooves. Natural fermentation takes a long time, pollutes the land, and causes odor problems. Thus, it is important to monitor and maintain the right conditions, such as temperature, oxygen levels, and moisture, for microbial activity to break down the organic matter. So we suggest using compost turners because regular turning or stirring of chicken manure will help accelerate decomposition and ensure proper aeration. For instance, our rail type compost turner is suitable for large-scale fertilizer manufacturers to treat chicken manure, operating efficiently and automatically regardless of weather. On the other hand, if you run a small fertilizer plants with limited workshop space, you can choose windrow type compost turner to transform chicken dung into mature compost. Also, we can customize the cab, air conditioner and sprinkling device according to your requirements.
Step 3: Why Is Crushing and Mixing Important in Chicken Manure Fertilizer Production?
After fermentation, you need to crush chicken manure compost into finer particles to enhance nutrient release and mixing uniformity. So we advise compost grinders for this purpose. For example, our new type vertical crusher handles high-moisture chicken dung without blocking. Moreover, the crushing blades adopts wear-resistant alloy for longer working life. Additionally, during this step, you need to blend chicken manure compost with NPK elements, micro-nutrients or additives to improve the overall quality. To ensure uniform chicken manure mixtures, you can use our horizontal blender with even distribution, high efficiency and compact design. Then, they are easy for maintenance and achieve optimal results in your organic fertilizer manufacturing process.
Step 4: How to Granulate Chicken Manure Fertilizer?
Granulation is vital for converting composted chicken manure into uniform pellets or granules. And this step enhances storage, transport, and application for farms and organic fertilizer suppliers. Thus, our company recommends the new type organic fertilizer granulator and flat die granulator for chicken dung processing lines. For one thing, our new type organic fertilizer granulator processes chicken dung with 20-40% moisture. It produces round granules with strong hardness for large-scale organic fertilizer production line. For another thing, the flat die granulator processes chicken manure powder with lower moisture. It produces columnar pellets with stable strength, suitable for dry granulation programs. Besides, the machine has simple design, easy maintenance, and low investment cost. So customers often select it for small to medium chicken manure fertilizer plants. Moreover, both models are made of high-quality materials and can include binding agents for better granulation. And we design more chicken dung granulation solutions according to customer budget and workshop layout.
Step 5: How Should You Dry And Cool Chicken Manure Fertilizer Pellets?
After granulation, chicken manure pellets often retain excess moisture, about 15-20%, especially if produced by wet granulation machines. Besides, our rotary drum dryer efficiently reduce fertilizer granules moisture by hot air. Hence, you can get granular chicken dung fertilizer with the moisture of less than 10%. Next, the drum cooler lower hot pellet temperature to room level, preventing caking and making packaging easier. If you make granules from chicken manure by dry granulation machine — flat die granulator, you needn’t the dry process. In practice, efficient drying and cooling protect fertilizer pellets quality and meet market standards for storage and transport.
Step 6: What Is the Best Way to Pack Chicken Manure Fertilizer for Sale?
The final step in chicken manure organic fertilizer production process is packaging. ของเรา automatic packing machines can weigh, fill, and seal bags of organic fertilizer granules quickly and precisely. To be honest, you can choose single bucket packing scale for the small scale organic fertilizer production from chicken manure. Furthermore, large fertilizer manufacturers can select full automatic packing lines with robotic palletizers. So they achieve the fully-automatic weighing, filling, sewing and transportation of large-scale fertilizer production. In fact, you can reduces labor costs, increases manufacturing capacity, and meet market demand for bulk chicken fertilizer pellet by automation production.
Where to Buy Professional Chicken Manure Organic Fertilizer Production Equipment?
When it comes to purchasing chicken manure organic fertilizer production equipment, there are several options available to you. Here are some resources to help you discover the correct equipment for your needs:
How to Disposal Cow Manure When the UK Government Bans Dehydration?
The use of organic fertilizer equipment streamlines the process and ensures that the end product is safe, effective, and easy to handle. By following these six essential steps of separation, fermentation, crushing and mixing, granulation, drying and packaging, chicken manure becomes a valuable resource for agriculture production. Dear customers, please contact us as soon as possible! Our professional team will be happy to serve you and provide you with the best solution of organic fertilizer production.
The use of organic fertilizer equipment streamlines the process and ensures that the end product is safe, effective, and easy to handle. By following these six essential steps of separation, fermentation, crushing and mixing, granulation, drying and packaging, chicken manure becomes a valuable resource for agriculture production. Dear customers, please contact us as soon as possible! Our professional team will be happy to serve you and provide you with the best solution of organic fertilizer production.
