مطحنة الحبيبات المسطحة

The choicest Granulator — Columnar Organic Fertilizer Flat Die Pellet Mill

شركتنا has currently developed المحبب المسطح, which is one of the main organic fertilizer production equipment. فضلاً عن ذلك, we design and upgrade it on the basis of the traditional organic fertilizer granulators, overcoming the problems of organic fertilizer like looseness and difficulty in granulation.

  • الآلة لديها آلية بسيطة وتصميم معقول, والحبيبات سهلة الجفاف بمحتوى منخفض من الماء.
  • بجانب, the granular materials processed by this machine have smooth surface, صلابة معتدلة, ويمكن أن تحافظ بشكل جيد على العناصر الغذائية الداخلية أثناء المعالجة.

We offer a number of models with various types that are appropriate production equipment for small and medium scale fertilizer manufacturing plants. Compared with traditional devices, the flat die pellet mill has great advantages and is considered to be a more efficient way in fertilizer production.

The flat die pelletizer produces columnar pellets without drying or crushing process, which saves a lot of energy. علاوة على ذلك, it will undoubtedly be the best choice for your organic fertilizer granule production!

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Obvious Practical Applications of Flat Die Pellet Mill

المحبب المسطح is ideal for coarse fiber granulation such as wood chips, قَشَّة, قشر الأرز, ساق القطن, الحشائش وأنواع أخرى من النفايات الزراعية, وكذلك القمامة المنزلية, النفايات البلاستيكية, والنفايات الصناعية. بجانب, it is useful for granulation and briquetting of materials with low adhesion rate and difficult to shape, and it can also be applied to low temperature granulation of bio-fertilizer, organic fertilizer and compound fertilizer.

المحبب المسطح is mainly used for pellet processing of (biological) organic fertilizer and breeding industry, and it can also be used as livestock feed. بصورة مماثلة, it can be used as biomass fuel for boilers, gasifiers, gas stations, and biomass power plants.

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Production Procedure by Flat Die Pellet Mill

  • The complete granulation line مع المحبب المسطح includes the following equipment: محطم, آلة النقل, خلاط, المحبب المسطح, مجفف, أكثر برودة, آلة الفحص, storage bin and packaging machine.
  • المحبب المسطح‘s function is to granulate from organic fertilizer after composting.

1. Differing from the usual method, it eliminates the drying and crushing process of raw materials before granulation, and makes direct batching for processing columnar granules.

2. After the granules form, you can omit the drying and cooling steps, or choose to carry on the finish machining.

  • The simplest process flow: conveying → compression molding → storing → packing.

Structure Overview

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الهيكل الرئيسي ل flat die pellet mill يتكون من نظام التغذية والتفريغ, نظام التحبيب, نظام النقل ونظام التحكم.

فيما بينها, the flat die و بكرات البثق هي المكونات الرئيسية لهذا النوع من المحببات, whose service life and working condition will directly affect the granulating effect, service life and production efficiency of the entire devices.

Such as barrel, spiral auger axis, محامل.

Such as flat die, بكرات البثق, scrapers, cutting knives and the lever for adjusting clearance of molds.

Such as driving gears, driven gears, spindles, box body and bearings.

Such as speed regulator, محرك كهربائي, المخفض.

How Does A Flat Die Pellet Mill Work?

  • أولاً, the flat die granulator is based on the mechanical circular motion and powered by an electric motor.
  • تحت تأثير الاحتكاك, the extrusion rollers rotate themselves and the temperature increases between them and materials, which the high temperature causes the material to melt.
  • عند العمل, the flat die granulator uses extrusion rollers and molds to extrude materials with the shape of strips through the small holes of molds.
  • أخيراً, أثناء التفريغ من المخرج, the cutting knives cut these strips to a certain length for finished products.
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Why Is The Flat Die Granulator Popular In The Market?

It applies pressing wheels to make machine run smoothly. To a certain extent, this can reduce unnecessary friction between molds and gears, انخفاض استهلاك الطاقة وتكاليف الإنتاج. The extrusion rollers and molds are made of alloy to extend the service life of the machine.

الكريات المعالجة بواسطة آلة البثق المسطحة لها سطح أملس, تكوين موحد وشكل أنيق. The size of granules can be Φ2-Φ10mm, and when ordering the users can choose according to actual production needs.

The flat die granulator can control moisture content of the raw material in the range of 20% ل 40%. Due to the low moisture content, the finished products are easy to store, maintain the original shape in the water for a long time, which greatly improve the utilization rate of the materials.

The flat die pelletizer makes full use of the fact that organic particles attaching to each other under certain acting forces, and there is no binder needed for pelletizing.

المحبب المسطح applies dry granulation, without investment in the purchase of drying equipment, which can greatly reduce the investment cost in equipment and drying energy consumption.

Flat die pellet mill mainly used for the granules processing of organic fertilizer and aquaculture processing industry. It also can be applied chemical metallurgical materials granulation such as potassium chloride, كبريتات الأمونيوم, magnesium sulfate و ferrous sulfate. بالإضافة إلى, The flat die granulator is more suitable for powder materials like coal, أسود الكربون, الكاولين ومسحوق الحجر. في أثناء, إنها معدات التحبيب المثالية لإنتاج كريات طاقة الكتلة الحيوية.

The finished products rate almost above 90%. And the particles processed by the flat die granulator are hard and not easy to break which make transport more conveniently.

The size of the finished granules is related to size of holes on molds used. The same equipment can produce different forms of fertilizer pellets for users to gain more revenue.

Pellet Mill Flat Die Specifications

نموذج

سعة (ذ) قوة (كيلووات) Pellet Diameter (مم)
SXPM-400

1-1.5

30

2-10

SXPM-500

1.5-2

37

SXPM-600

2-2.5

45

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