Compound Fertilizer Production Line

Our company offers the compound fertilizer production equipment with compact layout, scientific and reasonable design, and advanced technology. Furthermore, they have advantages of energy saving and consumption reduction, no environmental pollution, stable operation, reliable operation and convenient maintenance.

Its wide adaptability of raw materials make it applied frequently in compound fertilizer, pharmaceutical, chemical, feed and other industrial granulation, with a high granulation rate.
Basic raw materials of compound fertilizer production need to be crushed to a certain fineness, such as نیترات آمونیوم, اوره, کلرید آمونیوم, نیترات کلسیم, کلرید پتاسیم, potassium sulfate, etc.

Compound Fertilizer Production Process

Compound fertilizer process contains raw material batching, mixing, granulation, drying, cooling, screening, coating, packing parts.

دسته بندی

مواد اولیه تولید کود مرکب اوره است, نیترات آمونیوم, کلرید آمونیوم, MAP, DAP, (سنگین) سوپر فسفات کلسیم, کلرید پتاسیم, etc. شما باید مواد را با توجه به تقاضاهای بازار محلی و نتایج تشخیص خاک مخلوط کنید.

مخلوط کردن

برای بهبود اثر کلی کود، مواد خرد شده با برخی از مواد کمکی مخلوط می شوند.

دانه بندی

دستگاه پلت سازی مدل های مختلفی دارد, you can choose the right compound fertilizer granulation machine according your requirements.

خشک کردن

The belt conveyor sends organic fertilizer granules to the dryer to reduce the moisture content and increase the strength.

خنک کننده

گرانول های کود دمای بالاتری دارند و پس از خشک شدن بیشتر مستعد جمع شدن هستند. خنک کننده می تواند آنها را به راحتی ذخیره و حمل کند.

غربالگری

پس از خنک شدن, the pellets are screened, the qualified products are separated out, and the unqualified pellets are returned to the crusher and then re-granulated.

پوشش

Qualified organic fertilizer granules are coated, که می تواند به طور موثر میکرو عناصر را تامین کند و درخشندگی و گردی گرانول ها را افزایش دهد.

Packing

You can use the automatic packing machine to pack the finished organic fertilizer granules into bags and store them in a dry and ventilated place.

What Is The Equipment Needed for Compound Fertilizer Production Line?

1. Batching System

Batching system mainly consists of feeding system, weighing device, stock bin and conveyor belt. For instance, static batching machine has higher precision, better stability and easier measurement compared with dynamic batching machine.

Dynamic batching machine is suitable for continuous proportioning which is adaptive for large scale industrial production. It has higher working efficiency and degree of automation than static batching machine.

2. Mobile Belt Conveyor

Compared with the ordinary belt conveyor, it increases the mobile device and lifting device, which makes conveying capacity increase. Hence, we advise you can equip with a loader to change the appropriate place for loading and unloading materials.

3. Horizontal Mixer

Horizontal mixer یک دستگاه اختلاط عمومی است. به طور گسترده ای در صنایع شیمیایی رخ می دهد, صنعت داروسازی, کارخانه فرآوری مواد غذایی, صنعت مصالح معماری و سایر زمینه ها.

4. Rotary Drum Granulator

Rotary drum granulator یک ماشین قالب گیری است که می تواند مواد را به شکل خاصی بسازد. همچنین یکی از تجهیزات کلیدی در صنعت کودهای مرکب است. Moreover, this machine has good appearance quality, مقاومت در برابر خوردگی و سایش, مصرف انرژی پایین, عمر طولانی, عملیات و نگهداری ساده, etc.

5. دستگاه غربالگری روتاری

دستگاه غربالگری چرخشی is commonly used in compound fertilizer production, which is mainly used for the separation of finished products and returned materials, but also achieves the classification of granules. Besides, the machine has easy maintenance, simple structure, easy and smooth operation, which is the ideal equipment in compound fertilizer production.

6. Rotary Coating Machine

Rotary coating machine consists of screw conveyor, rotary cylinder, oil pump, motor, reducer, and gears. It can effectively prevent the agglomeration of compound fertilizer. The inner cylinder consists of polypropylene or stainless steel with good corrosion resistance.

7. Packing Machine

The automatic quantitative packaging machine, which includes single bucket packaging scale and double one, is a mechanical device for quantitative weighing and packaging of granule and powder shape of bulk materials.

Why Choose Our Compound Fertilizer Production Line?

Pre-sale Design

According to the customer’s actual needs, our plant customize the model and specifications of the equipment, and provide customers with the design of fertilizer production line. What’s more, we truly help our customers to design a satisfactory and reasonable production line.

Sales Tracking

We continually monitor the production process of the products, try to shorten the production cycle while guaranteeing the quality of the products, and pay attention to the acceptance of the products. What’s more, We can send our company’s senior technical staff to assist customers to design construction programs, and strive to construction programs reasonable and lower cost!

After-sales Service

We are free to assign specialized after-sales service personnel to the scene to assist customers with installation and investigating until successful. Furthermore, we are responsible for training operators and related technical personnel until our customers can fully operate their own production and master a certain level of technical knowledge and machine maintenance skills.