100,000 T/Y NPK Compound Fertilizer Plant Cost in Algeria
On 22 June 2024, A professional request has arrived from an Algerian petrochemical company based in Algiers, in Algeria. Mr. Karim, the project director, plans to establish a NPK compound fertilizer factory with a capacity 100 000 tons/year using nitrogen, phosphorus and potassium as raw materials. Because the warm and dry climate of Algeria, limited production of national fertilizers and growing agricultural demand encouraged the company to invest in the technologie de granulation d’engrais NPK. So, This transition allows the company to enhance petrochemical by-products and to penetrate national and fertilizer export markets. Given local environmental policies, It has established high expectations in terms of energy efficiency, dust automation and control. What's more, He wanted us to offer NPK granulation line specifications, Detailed patterns, layout planning, Quotes and after-sales service. After receiving this request, Our team immediately engaged in follow -up discussions to provide a customizable NPK fertilizer production solution.
How to plan a 100,000 T/Y NPK fertilizer production factory?
First of all, Mr. Karim informed us that an existing installation of 5 000㎡ was available for the installation of equipment. Also, He asked for a diagramme du processus de production d’engrais composé and an installation planning plan showing the provision of equipment and space required. Considering the annual production capacity of 100 000 Tons of NPK fertilizer, We recommended a line of rotary drum granulation of 20 TPH and and supplied the corresponding drawings. Actually, The manufacturing process of the NPK compound fertilizer granules that we have proposed includes the grinding of raw materials, Automatic processing by lots, mélange, granulation, drying, cooling, screening, coating and packaging. What's more, The arrangement of the fertilizer equipment is compact, Adopting an U -shaped material flow design to reduce NPK handling distances. What's more, the full line of fertilizer compound NPK of 20 T/h occupies approximately 3 000 square meters, including 800㎡ raw materials, 1 000㎡ granulation workshop, 600㎡ drying and cooling zone and 600㎡ screening and packaging section.
What machines do we recommend for the 20 T/H NPK fertilizer manufacturing process ?
For large -scale NPK fertilizer granulation
Since M. Karim demanded at least 20 Tons per hour of NPK fertilizer granulation, We recommended a grand granulateur à tambour rotatif, model SXZGZ-2210. This granulator uses wet granulation, which reduces dust during the compound fertilizer manufacturing process, in accordance with environmental regulations. What's more, The rotary drum granulator is more effective and is suitable for the production of large -scale NPK fertilizer granules. To meet the high production of pellets and ensure drying capacity, We suggested buying two séchoirs à tambour rotatif, model Dengue, significantly improving drying efficiency.
To solve the energy problem
Also, We have configured a complete dust elimination system, Taking into account the warm and dry climate of Algeria. Although Algeria has electricity supply problems such as obsolete transmission lines cause occasional electricity shortages. Considering that the total energy consumption of the line of 20 T/h production of NPK fertilizer is about 400-450 kW, We proposed to equip the installation with a générateur SXCF-400. In addition, Since the company operates in the exploration of oil and natural gas, We have provided natural gas burners for hot wind oven. Furthermore, We recommended buying a coating machine to improve the appearance and resistance of NPK pellets. Finally, We have personalized the interface of the PLC control system to support both Arab and French languages, ensuring ease of use for local staff.
How much does it cost to establish a 100,000 T/y Granular compound fertilizer factory ?
After multiple discussions, the customer, Mr. Karim, decided to visit our factory on August August 13, 2024. During the visit, We have led a tour of our fertilizer equipment production workshop, presented the factory operations and provided the relevant technical documents. Also, We can offer a delivery of 15 % on the cost of a 20 T/H NPK fertilizer manufacturing plant, including all equipment and services. Furthermore, The list of basic compound fertilizer equipment included a crusher, a mixer, A drum granulator, dryers, a cooler, conveyors, Packaging machines, etc. The total price, After the discount, was 403,482 USD (environ 53,4 Millions of Algerian dinars). Therefore, Mr. Karim accepted payment by letter of credit and paid a deposit of $161,392.80 on August 20. Then, We have completed the manufacture of the production equipment for fertilizer pellets made up of 20 T / h and 15 working days. And the 25 september, He settled 60 % balance before shipping.
List of main equipment for 20 T/H NPK fertilizer production line
| Nom | Model | Ability | Power | Quantity | |
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Double chain | SXLTF-800Ⅱ | 10-15 T/H | 18.5 kw*2 | 1 Set |
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Dynamic dosage machine | SXPL-1815 | / | 4.4 kw*4 | 4 Bins |
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Double tree mixer | SXSJ-1050 | / | 22 kw | 1 Set |
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Rotary drum granulator | SXZGZ-2210 | 15-20 T/H | 25 kw | 1 Set |
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Rotary drum dryer | Dengue | 8-16 T/H | 37 kw*2 | 2 Sets |
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Rotary drum cooler | SXLQ-2020 | 8-15 T/H | 37 kw | 1 Set |
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Cyclonic dust collector | SXXF-1800 | / | 0 | 2 Sets |
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Fan | SXFJ-10C | / | 30 kw*2 | 2 Sets |
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Water curtain dust | SXSM-1500 | / | 2.2 kw*2 | 2 Sets |
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Natural gas burner | / | / | 20 kw*2 | 2 Sets |
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Hot air generator | / | / | 0 | 2 Sets |
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Coating machine | SXBM-1870 | / | 15 kw | 1 Sets |
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Double hopper packaging machine | / | 25-50kgs/bag | 2.2 kw | 1 Sets |
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Palettizer robot | Ty-LZ-500 | 300~400 bags/h | 11.25 kw | 1 Sets |
 |
Tape conveyor | 500m, 600m, 800m | / | 5.5 kw | 13 Sets |
| Total power | 416.95 kW | ||||
| Total price | 474,685 USD 403,482 USD (53.419,214 Dzd) | ||||
How about the transport and installation service of 20 TPH compound fertilizer production machines?
What comments have we received from 20 T/H Algerian Fertilian Factory NPK?
On November 20November 20, 2024, the fertilizer factory made up of 20 T/H has entered official service. Mr. Karim, the project director, shared his comments:
"The Yushunxin team has shown professionalism throughout the design and realization of the NPK fertilizer manufacturing project. Also, The equipment has arrived punctually, and the installation and commissioning were effective. The first batch of test granules was in accordance with international standards relating to NPK fertilizers (N ≥ 15 %, P₂o₅ ≥ 15 %, K₂o ≥ 15 %). The actual yield has reached 21.3 tonnes per hour and dust emissions were less than 15 mg/m³.”
100,000 T/Y NPK Compound Fertilizer Plant Cost in Algeria
We invite our customers to consult us for different tailor -made fertilizer solutions. Yushunxin provides complete services as part of NPK fertilizer production projects, of planning and estimation of costs to the supply and installation of equipment. What's more, Our company designs economic solutions for compound fertilizer manufacturing processes, granulation techniques and production equipment. We currently have a branch in Algeria with an Arabic -speaking and French -speaking sales team. If you are interested in NPK fertilizer granulation, You can directly visit our office for face -to -face discussions.
