Slide 1
Useful Solution

Fertilizer Manufacturing Plant Cost

Discover the essential insights into fertilizer manufacturing plant costs, guiding you to establish and maintain efficient fertilizer production facilities.

Slide 2
Useful Solution

Fertilizer Manufacturing Plant Cost

Discover the essential insights into fertilizer manufacturing plant costs, guiding you to establish and maintain efficient fertilizer production facilities.

Slide 3
Useful Solution
Fertilizer Manufacturing Plant Cost

Discover the essential insights into fertilizer manufacturing plant costs, guiding you to establish and maintain efficient fertilizer production facilities.

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With the rapid economic development, the scale of organic and ecological agriculture is progressively rising, bringing significant development chances and market prospects to the fertilizer industry. Moreover, what calls for special attention for entrepreneurs and investors interested in entering this business is that understanding the cost factors.

If you’re looking for information on the fertilizer manufacturing plant cost, it involves expenses such as land rent, plant construction, fertilizer manufacturing equipment, raw and auxiliary material costs, labor costs, energy consumption, etc. Typically, we have different programs for clients with budgets of $30,000$600,000.

Point 1: What Is The Fertilizer Production Line Cost To Start A Fertilizer Manufacturing Plant?

Do you want to setting up a fertilizer factory? To begin with, you should determine which one fertilizer processing line to use. According to the use of different raw materials and techniques, organic fertilizer production lines and compound fertilizer production lines have different equipment configurations, and their costs are not the same.

1. How Much Does Organic Fertilizer Production Line Cost?

Many investors are concerned about the price of organic fertilizer production equipment. In fact, the cost of a fertilizer production line is determined by the level of equipment configuration you need. Obviously, large equipment costs significantly more than small and medium-sized equipment, and the higher the output of the equipment, the higher its price. Besides, the price will also have an impact on the quotation because of different equipment configuration, specifications and required equipment. So an organic fertilizer production line may spend $30,000-$550,000.

a. If I have less than $100,000 cash, how can I start an organic fertilizer plant?

If you have tight budget of less than $100,000 and limited factory areas, we suggest you choosing an organic fertilizer powder production line as an optimal option. In addition, if you want to minimize the workshop’s construction costs even further, you may stockpile raw materials and compost outside, as the interior workshop requires at least 500 of space. In general, this program contains fermentation compost equipment (7 Types), compost crusher (3 Types), screening machine (optional), batching machine (optional), horizontal mixer (optional), and automatic packing line.

Powder Organic Fertilizer Production Line

Small farms can select a manufacturing line that produces 1-5 tons  powdered organic fertilizers per hour, covers an area of around 800-1500 , and costs between $30,000 and $45,000 USD. Thus, you can purchase our crawler type or moving type compost turner, as they can work in the open air without additional workshop construction.

If your budget is within $40,000-$60,000, you can choose a medium-sized powder organic fertilizer production line. Furthermore, it occupies roughly 3000 square meters with the capacity of 10 t/h. For this, look at YSX groove type compost turner! Why not have a try? It can work autonomously to save labor costs with affordable price.

If your investment cost is about 100,000 dollars, you can produce organic fertilizer powder on a large scale. Meanwhile, it will spans an area of 5,000  and has the output of 20 t/h. In addition, chain plate type or double wheel type compoter may meet your production needs with higher deepth and larger span works.

b. How to invest $100,000-$500,000 for Starting An Organic Fertilizer Plant?

Granular Organic Fertilizer Production Line

If you want to get more market competitive finished organic fertilizers, you can choose the pellet organic production line, because it makes organic fertilizer granules with beautiful appearance and higher nutritional value. Furthermore, it can make storage and transportation easier. There are various units you can select: compost machine (7 Type), vertical crusher, rotary screening machine (optional), batching machine (optional), horizontal mixer (optional), organic fertilizer granulator, dryer & cooler (optional), rotary screening machine, organic fertilizer polishing machine (optional), rotary coating machine (optional), and packing machines.

Thus, there are 3 kinds of organic particle fertilizer production process.

basic plan


  • 1-5 T/H Capacity

  • 2,000-4,500 m³ Occupation Areas

  • Available for using disc granulator.

Medium plan


  • 6-10 T/H Capacity

  • 4,800-5,500 m³ Occuaption Areas

  • Available for selecting churning granulator.

advance plan


  • 11-20 T/H Capacity

  • 6,000-10,000 m³ Occupation Areas

  • Available for buy the drum granulator.

2. What Is The Compound Fertilizer Production Line Cost?

The finished compound fertilizers are in powder or granular forms. Relatively speaking, the BB fertilizer production process is quite simple, usually involving equipment such as batching machine and rotary drum mixer. If you are a beginner in the field of compound fertilizer, it is very suitable for you. Because this method for generating bulk-blended fertilizers does not involve complex chemical reactions or granulation processes, with the low technical difficulty. For example, a BB fertilizer manufacturing plant with an annual output within 10,000-200,000 tons occupies an area of around 5005,000  and has an initial cost of over $50,000- $250,000 USD.

BB Fertilizer Production Line
Compound Fertilizer Production Line

If you want fertilizer granules on a large and commercial scale, you may establish a particle manufacturing line. However, you’d better have a certain specific chemical knowledge, production experience and technical assistance.

In general, granular compound fertilizer manufacture entails blending with various nutrients or additives, and involves raw material processing procedures such as mixing, granulation, and drying. Thus, the granular compound fertilizer plant area is much larger than BB fertilizer factory, so is the construction cost.  Besides, it may occupy 2,500-10,000 m³ areas, with the cost between $80,000 and $45,000.

When compared to granular organic fertilizer processing, you can choose to produce compound fertilizer pellets to eliminate one fermentation workshop, saving between $20,000 and $80,000 depending on the production size.

Point 2: How Much Does A Fertilizer Factory Cost To Acquire Raw Materials?

Since you have built up the fertilizer production workshop and determined the fertilizer manufacturing process, the next step is to consider the cost of raw materials. Thus, when it comes to this issue, you should not only compare the materials’ quality and price, but also think about transportation distance and costs.

1. Raw Materials’ Cost of Organic Fertilizer Production

If the customer owns a livestock farm, he can utilize abundant animal waste to make organic fertilizers. As a result, the cost of raw materials and transportation can be negligible. If not, you’d better to acquire them from the local farms and agricultural waste treatment plants. Due to the fairly cheap prices themselves, you can purchase in bulk.

Generally speaking, you have many options for organic fertilizer’s sources, such as livestock manure, agricultural residues, industrial waste, domestic waste, and urban sludge. However, sometimes you need to add certain amount of nitrogen, phosphorus and potassium substances, as well as the microbial agents to ferment for a period of time. So, it entails additional procurement costs. Certainly, you can use some practical materials to replace microbial agents like rice bran, yeast and sugar, etc.

2. Raw Materials’ Cost of Compound Fertilizer Production

Compound fertilizer contains two or more NPK elements, such as urea, MAP, SSP, calcium carbonate, KCL, potassium sulfate, etc. We suggest you should buy raw materials from suppliers. This is because the cost of concentrating and extracting them is often higher than the purchase price. Affected by supply and demand, seasons, transportation and other factors, raw material prices fluctuate substantially. Anyway, the specific situation relies on the local marketconditions.

Point 3: What Is The Land Construction Cost To Start A Fertilizer Manufacturing Plant?

To begin with, the most important thing to open a fertilizer plant is to understand the market of the fertilizer industry and own a suitable piece of land. Besides, the plant investment consists primarily of the land price and plant construction cost.

Land Rents & Location
Tips for choosing appropriate factory location
Land Rents & Location

On one hand, land rent depends on the location, such as a vast territory with a sparse population, rural and suburban areas, where the rent is lower. Land rent is a large investment cost that you must research and budget for ahead of time. Besides, you should consider geographical location of the plant from the difficulty of obtaining raw materials, market proximity, transportation costs and so on.  A organic fertilizer plant may occupy 800-10,000 m³, while the NPK fertilizer plant has the areas within 500-12,000 m³.

Workshop Construction
Tips for workshop arrangement of fertilizer plant
Workshop Construction

On the other hand, different fertilizer production technologies and processes require diverse equipment and plant construction design. So you ought to make a detailed fertilizer production plan in advance. In general, common factory investment contains 4 parts — material stacking area, production workshop, warehouse (packing workshop) and office. However, organic fertilizer production plants need to increase the fermentation workshop. According to your budget for setting up a fertilizer plant, factory can be normal or simple.

Point 4: How to Reduce Fertilizer Manufacturing Plant Cost?

While setting up a fertilizer plant, labor and energy are the two main cost factors. To lower investment costs, you can take a range of measures to improve fertilizer production efficiency, optimize fertilizer manufacturing processes and reduce energy consumption. Here are some tips on how to save on fertilizer plant costs!

1. Save labor cost of an inchoate fertilizer manufacturing plant!

2. Control energy consumption for lessening fertilizer factory’s cost!

Energy costs become a significant part of a plant’s operating expenses, making the purchase of energy-saving machinery a valuable investment. Primarily, the majority of the fertilizer production equipment (e.g. crusher, mixers, granulators) is driven by electricity that spends less investment in energy and has no pollution.

Moreover, during the organic fertilizer compost process, you can select Shunxin’s crawler type compost turner and moving type compost turner, which are powered by diesel. Because diesel is the cheapest of all energy sources like natural gas, oil, coal, etc.

Additionally, if the production scale allows, the dry granulation for making fertilizer pellets is also an excellent solution can to avoid the drying and cooling process, thereby reducing energy costs.

Despite NPK fertilizer granulation sometimes requires water to make chemical reactions, our engineers can optimize the drum dryer design. For example, we may install the heat recovery system to raise energy utilization efficiency by 20%. Perhaps, the fertilizer plant can serve biomass particles as heat source for higher cost performance.

In summary, when building a fertilizer plant, you need to carefully consider the various factors that affect its total cost from plant scale and capacity to raw material selection and equipment. These aspects play a role in determining the fertilizer manufacturing plant costs.

If you require more specific price information, please let us know and we will provide you with the right solution and a free quote!

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