Rail Type Compost Turner Price

Rail type compost turner is one of composting equipment that with common usage for manufacturing organic fertilizer. Its compost fermentation technique has high production efficiency, good quality, and many trough type compost turners in many forms. Hence, you may have a wide range of options considering from the materials’ scope of application, the working principle, to the output. 

Surely, you must consider the rail type compost turner price. And, withal, how much does an organic fertilizer groove type composter cost on the market? This article will tell you more about the specifics of our composting equipment.


Tips for Rail Type Compost Turner You Should Know

Rail type compost turner is divided into ordinary trough type, wheel type, and chain plate type compost turning machines. The reason why they are collectively known as rail type compost turner is that they share some characteristics. To help you get initial understanding, there are some tips below.

1. Similar Raw Materials for Rail Type Compost Turner

The rail type compost turner can convert all kinds of organic waste into organic fertilizer. Thus, raw materials include plants or animals’ residues in agricultural production, breeding industry, food industry, industrial production, restaurants, and so on. For example, you can use rice hulls, wheat husk, corn cobs, bagasse, rice bran, tofu dregs, fruit residues, coal dust, daily living garbage, sludge, and livestock dung of cows, sheep, pigs, chickens, and others.

In this regard, this demonstrates that you can obtain raw materials for rail type compost turner from multiple sources, with greater versatility, and inexpensive prices. This is one of the reasons why many organic fertilizer manufacturers prefer to produce composts by the rail type compost turner. Whether the large scale organic fertilizer production or the small scale, the rail type composter turner always has suitable models for you!

2. Similarity inInfrastructure of Rail Type Compost Turner

When you hear the words, rail type compost turner, it is obvious that the rail is the most important infrastructure and attachment of this machine. Why do we mention the rail? Because it is necessary to talk about the way how it works.

Whether groove type composter, wheel type composter or chain plate composter, they are all organic fertilizer production equipment with high degree of automation. Furthermore, they are all acceptable for use in fertilizer plants with a certain output. For instance, the processing capacity of raw materials reaches up at least 800-1000m³/h, and an annual output is above 10,000 tons.

As a result, in order to boost working productivity, you must lay tracks in the workplace to provide barrier-free movement. Besides, you should note that the tracks of the rail type composter need to be installed on the wall on both sides of the fermentation grooves, which has certain requirements on the load-bearing and solidity of the wall.

3. Similarity in Fermentation by Rail Type Compost Turner

These three kinds of rail type composting machines are all belong to the groove type aerobic fermentation process to produce organic fertilizer. Therefore, it is necessary to build fermentation trenches to pile up materials.

Aerobic fermentation, in other words, is the process of waste absorption, oxidation and decomposition by microorganisms in the presence of adequate oxygen. Therefore, when turning materials’ piles by a composter, it is necessary to install an aeration device in the fermentation groove to replenish the oxygen.

Meanwhile, you also need to control the temperature, humidity, carbon and nitrogen ratio, PH value, and so on. Furthermore, the groove type aerobic fermentation cycle is generally 10-15 days.

4. Similarity in Driving Power of Rail Type Compost Turner

All the three type composters (groove type, wheel type & chain plate type compost turner) are equipped with automatic control cabinets, driving devices, lifting devices and walking devices, basically relying on electricity. This driving power makes the rail type compost turner a high degree of automation, and realizes the cylinder (wheel) automatic lifting and turning.

This working form will greatly reduce resistance, save energy and lower operating costs.

Automatic Control Conbinet

5. Similarity of Rail Type Compost Turner Working in Workshop

Compost Working Workplace

As we all know, the rail type compost turner walks on the tracks which are built on the wall on both sides of the fermentation groove. Furthermore, due to its large output, the fermentation groove should be of a particular length and span.

To summarize, the rail type compost turner is ideal for use in the factory. In addition, this operating approach is less impacted by weather and generates less pollution, allowing for large-scale manufacturing.

What Are Rail Type Compost Turner Prices?

I. Equipment Costs of Rail Type Compost Turner Price

Chain plate type composter is the most high-end equipment among the three kinds of rail type compost turners. It uses the most advanced composting technology to realize the integrated innovation of solid organic waste aerobic continuous fermentation. Therefore, it is also the most expensive of the three.

In terms of appearance, the wheel type compost turning machine dwarfs the chain plate type and trench type compost turners. So, its cost comes in second place. Although the wheel type composting machine has a high initial building cost itself, the high production and efficiency make the eventual benefits more significant.

However, the common trough type composter is the most affordable. If your budget is limited, you may choose this one.

II. Construction Costs of Rail Type Compost Turner Price

In terms of civil construction, if you want to use groove type or chain plate type turning machines to make composts in a large scale, you require the installation of multiple fermentation grooves. In addition, they also need the transfer vehicle for changing additional grooves to compost continuously. Moreover, to improve the effect of aerobic fermentation, each fermentation groove needs to be equipped with an aeration device. To sum up, the construction costs of these two composters are fairly high.

While the wheel type compost turner has a considerable span, up to 30 meters, it only needs to build one fermentation groove to accomplish composting works. This feature can save the expense of building additional aeration devices and transfer vehicles, resulting in significantly reducing in civil engineering investment in the same factory area.

III. Efficiency & Capacity Affecting Rail Type Compost Turner Price

Groove Type Compsting Machine

The capacity of 10,000-20,000 tons per year.

Among all of rail type composters, the common groove type turning machine suits for fermentation sites with small spans and low troughs.

It has a span of 3-6 meters and a maximum processing depth of 1.5 meters. Because this type compost equipment always disposes material with equal groove width, limited by resistance, it’s suitable to narrower fermentation troughs with the lower output.

Organic fertilizer plant with an annual output of about 10,000-20,000 tons can choose this equipment.

Wheel Type Compost Turner

The capacity of above 50,000 tons per year.

Comparatively speaking, wheel type compost turner is appropriate for large span of fermentation site. Besides, the wheel compost machine has the strongest production capacity among the compost machines.

It has a maximum span of 30 meters and its depth is up to 3 meters, which suits for organic fertilizer factories with an annual output of more than 50,000 tons.

Chain Plate Type Compost Turner

The capacity of 30,000-50,000 tons per year.

What’s more, the chain plate type compost turner disposes and discharges materials automatically. Meanwhile, the automatic production also fits the manufacturing demands of large fertilizer plants.

Furthermore, the chain plate composter has a span of 4-5 meters and a maximum depth of 1.8 meters, which is appropriate for organic fertilizer plants with an annual output of around 30,000-50,000 tons.

IV. Working Methods Affecting Rail Type Compost Turner Price

There are different working principles of organic fertilizer rail type compost turners, so do material and processing costs, resulting in different equipment prices.

Taking the ordinary trough type composter as an example, it relies on the rotary blades on the main shaft below the machine to compost materials. Thus, the composting depth will not be to deep, so the price is comparably cheap. However, many fertilizer manufacturers use various materials to build machines, leading to floating prices.

Another hot-selling equipment is the chain plate composting machine. You can use it to turn the deeper material, which is appropriate for greater production scale of organic fertilizer plants. Of course, the costs of this equipment is pretty expensive. This is because it requires a hydraulic system and has the function of shifting displacement.

Considering the wheel type composter, it employs the central chain driving system to drive the large wheel, making the speed adjustable and shifting the left to the right. In comparison to traditional composting machines, it reduces energy consumption and accomplish large span composting works. As a result, its cost is reasonable.

V. Quality of Finished Composts Affecting Rail Type Compost Turner Price

If you want composts with beautiful appearance, the chain plate composter is an ideal option. It applies high-end technology, using chain plates and chains to treat materials finely. As a result, it generates the composts in good shape, pretty appearance, small and equal particles, but it is significantly more expensive.

The composts are handled by the wheel type composter and the trough composting machine are coarse in disparate sizes. In addition, there may be big chunks remaining to be crushed. However, their prices are lower in comparison.

Above all, the conventional organic fertilizer composting machine prices are determined by the actual production process. There are many cases is the need for customized equipment, which is mainly based on the actual situation of the customers. So if you need to buy organic fertilizer fermentation composting machine, please contact us. We will be in accordance with your actual situation and the combination of many years of experience in order to provide you with the right solution for the organic fertilizer production.

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