Organic Fertilizer Production Line

The most favored and Most selling Organic Fertilizer Production Line!

The organic fertilizer production line is to ferment and process organic waste as raw materials like livestock manure and kitchen waste for manufacturing organic fertilizer by using a set of production equipment. It not only creates economic benefits for fertilizer businesses, but also makes great contributions to ecological and environmental improvements.

Organic fertilizer production line is divided into powder and granular organic fertilizer production lines according to the processing techniques.

The important thing is that you can customize any equipment according to your factory condition, raw materials and budget. No matter what kind of organic fertilizer you want to process, whether powder or granular, Shunxin always has the equipment you need!

What Raw Materials Can Be Used in Organic Fertilizer Production Line?

Organic fertilizer production line has rich raw material resources, and equipment may vary for different materials.

Animal Waste — livestock manure like chicken, pig, cow, sheep, horse and rabbit dung; animal residues, such as fish meal, bone meal, feathers, biogas residue, etc.
Agricultural Waste — straw, beanstalk, cottonseed meal, yeast powder, mushroom residue, etc.
Industrial Waste — wine lees, vinegar dregs, cassava dregs, herb residue, furfural residue, etc.
Municipal Waste — riverway sludge, pond mud, sea mud, lake mud, sewage sludge, humic acid, turf, brown coal, ashes, etc.
Domestic Waste — kitchen waste, vegetable roots and leaves, etc.
Extract & Concentrate — seaweed extract, fish extract, etc.

What Is The Production Process

Organic fertilizer production process are briefly as follows: Composting & Fermentation → Crushing → Mixing → (Granulating → ) Drying → Cooling → Screening → Packing.

Fermentation

The fermentation of organic materials is an important aspect of the manufacturing process.

Besides, you must strictly control the materials temperature to prevent it from becoming too hot and inhibiting the action of microbes and enzymes.

In addition, materials can be blended in the compost equipment or fermented in open air for 7-15 days. You should regulate temperature in the range of 50-70℃, and keep the material moisture content between 40% to 65%.

Crushing

After the fermentation process, some lumps should be crushed. Customers are free to choose organic fertilizer crushers like new type vertical crusher, semi-wet material crusher or straw crusher. We recommend the semi-wet material crusher in this case.

Mixing

This process adopts horizontal mixer or disc mixer to add additives according to the nutritional needs of different crops. Mixing the materials and additives evenly by this machine can improve the uniformity of fertilizer nutrient distribution and utilization efficiency.

Granulation

The processed materials can be granulated into spherical particles by new type organic fertilizer granulator. This granulation method has high granulating rate, the granule is more beautiful, and the energy is saved.

Drying

You must keep the moisture content of the finished particles below 20%. During the organic fertilizer granulation process, you require dryers once the water content exceeds this target to reduce the moisture of the particles for higher strength of finished products and convenient storage.

Cooling

After drying, the temperature of the granules reaches 60-80℃. The heat is so excessive that makes granules easily lump. Therefore, the belt conveyor deliver granules into the cooler to reduce the temperature. We need to pay attention to the temperature with the range of 20-40℃ after cooling, making granules easier to store and transport.

Screening

We offer rotary drum screening machines of excellent quality and performance for separating return materials and the finished products. The conveyor sends return materials back to crusher for further processing, while conveying the finished products to the coating machine or directly to the automatic packaging machine.

Packing

The finished product are fed into the packing machine through the belt conveyor. Packaging machine carries out quantitative and automatic packaging of the product.

Main Equipment of Organic Fertilizer Production Line

The organic fertilizer production line is mainly divided into the pre-treatment part and the granulation part.

Pre-treatment part is also called powder organic fertilizer manufacturing equipment, which includes dewatering machine, fermentation compost machine, crusher, rotary screening machine, etc.
Granulation part contains mixer, organic fertilizer granulator, rotary drum drying and cooling machines, rotary screening machine, rotary coating machine, and automatic quantitative packing scale.

1. Solid-liquid Separator Machine

It is a sort of dehydrating equipment that can separate pig, horse, cow, and chicken dung into liquid and solid organic fertilizer. We have two models, SXTS-180 and SXTS-230, with the output of 10-20m³/h. The machines have the characteristics of high automation level, simple operation, easy installation and maintenance, low power consumption, large daily processing capacity, and no need for additives. The stainless steel structure provides excellent strength, wear resistance, durability, corrosion resistance, and a long service life.

2. Organic Fertilizer Fermentation Pot

You can use the fermentation pot to treat organic waste such as manure of animal manure, mushroom residue, drug residue, crop straw, etc. It takes only 10 hours to finish the harmless treatment process while occupying less land, emitting no pollution, and thoroughly destroying pest eggs, so it is the best choice to realize waste resource utilization for the majority of breeding enterprises, recycling and ecological agriculture. We can make horizontal or vertical fermentation compost machine with different capacities ranging from 5-150m³based on the needs of the customers.

3. Semi-wet Material Crusher

Semi-wet material crusher is a professional crushing equipment for high humidity and fibrous materials. We have four models, SXSF-40, SXSF-60, SXSF-90 and SXSF-120, with the output of 1-8t/h. Semi-wet material crusher is commonly used in small organic fertilizer production and processing, with excellent results when extensively used in bio-organic fermentation composting, composting of municipal solid waste, grass sludge carbon, rural straw waste, industrial organic waste, livestock manure, and other specific equipment for the materials crushing process of composting.

4. New Type Organic Fertilizer Granulator

This new type organic fertilizer granulator is capable of granulating a wide range of organic materials, particularly light granule powder materials. The majority of consumers chose as the optimal product because of the high pelletizing rate, smooth operation, robust and durable equipment, and long service life. This machine is suitable for granulating organic fertilizer directly after fermentation, eliminating the drying process and greatly reducing the cost. Our factory can produce and build various specifications of new type organic fertilizer granulators according to the requirements of users.

5. Rotary Screening Machine

The rotary screening machine commonly occurs in the production of organic fertilizer and compound fertilizer. Its usage purpose is mainly for the separation of finished products and return materials. It can achieve the classification of finished products, making granules more uniform. It is a new type of self-cleaning screen special equipment, and has characteristics of high screening effeciency, low noise, small amount of dust, long service life, less and convenient maintenance, and its screening capacity is 1-20t/h.

6. Automatic Quantitative Packing Scale

We design the automatic quantitative packing scale for quantitative packing, which contains double and single bucket packing scale. It adopts the integrated structure, and has the characteristics of low scale height, compact structure, efficient, novel appearance, easy installation and convenient maintenance. The quantitative of the system is 2%.