Pakistan, which is located in South Asia, has the hot and arid climate with an average annual rainfall of less than 250 mm, resulting in a relative scarcity of water resources. Nevertheless, it is abundant in mineral resources, such as natural gas, oil, and coal resources such as chromite, iron ore, copper ore, marble, limestone, gypsum, sulfur, silica, etc. As a result, most Pakistani businesses seek the production projects for saving water resources. For example, on 8th September 2023, a customer from OCI in Pakistan contacted us for double roller press granulator. The following are the specific details of this case:
What Are Fertilizer Granulation Proposal Requirements of Pakistani Customer?
The customer from Pakistan told us:
“I need a press double roller granulator to produce diammonium phosphate, rock phosphate and ammonium phosphate. I need granulate them to hard granules which can not be easily broken.”
Through understanding, this OCI firm primarily manufactures graphene powder, talc powder, food grade calcium carbonate & limestone powder, zinc sulfate, chromate, NP fertilizers, microbial agents for crops, etc. For this, we recommended our npk dry extrusion granulator with detailed information.
Diammonium Phosphate
Rock Phosphate
Ammonium Phosphate
Graphene Powder
Limestone Powder
Which Equipment Is Suitable for Phosphorus Substances Granulaton in Pakistan?
At the beginning, Yushunxin double roller press granulator is suitable for processing phosphorus substances due to its specific design and operational advantages. What’s more, our components such as the frame is made of new metal that is resistant to corrosion and wear. Moreover, its bearing framebody is made of excellent quality and anti-corrosion materials with good stability. So our equipment completely meets the Pakistani customer’s requirement of handling hard materials.
Here are other reasons why it well suits for Pakistani company to handle hard phosphorus materials.
Recommending YSX Cost-efficient Equipment for Hard Fertilzer Granules Production
This Pakistani customer first discussed purchasing some main equipment for trial production. And he chose the granulation plan with the capacity of 1 tons per hour. Furthermore, he hopes to keep the budget within 2.2 million Pakistani Rupees ($8,000). Therefore, we recommended a double roller granulator, a chain crusher, and a pellet screening machine for him.
Roller Granulator for Hard Granule Production
Hard Granule Making Machine with 2-level Rollers
Firstly, our company’s double roller granulator perfectly meets the needs of Pakistani customers producing diammonium phosphate, rock phosphate, and ammonium phosphate. This machine, with 20CrMnTi alloy roller dies, ensures durable and hard granules that resist breaking. Moreover, the model of YSXDG-1T offers a production capacity of 1 t/h with its high-pressure extrusion technology. Besides, we recommend he uses 2-level roller molds to achieve greater granule hardness. However, the roller’s lifespan typically reaches 1,500 tons. Therefore, we suggest to stock extra roller molds for uninterrupted production. In general, the price of this single granulator for 1t/h output is about 734,000 PKR ($2,650). But he finally purchased 2-grade roller dies with the total cost of 887,500 PKR($3,200).
Chain Crusher for Precise Material Preparation
Secondly, the kinds and qualities of phosphate substances will have an effect on the double roller granulator’s efficacy. For example, some phosphate rocks, such as apatite or calcium phosphate, require pre-treatment such as crushing, grinding, and activation to enhance surface area and plasticity. These pre-treatment techniques will help the granulator prepare phosphorus particles more effectively. In this regard, our chain crusher is appropriate for crushing blocky materials in the manufacturing of phosphorus substance as well as crushing returned materials.
In addition, it efficiently processes raw materials like graphene powder, talc powder, and calcium carbonate to the finer degree. Also, its high-speed rotating chains with sturdy steel ensure consistent and precise crushing, which is crucial for subsequent granulation processes. Additionally, its adjustable inlet and outlet sizes cater to specific production requirements. With anti-corrosive materials, this crusher withstands the rigorous demands of the Pakistani industrial government sector. So the price of 1t/h chain crusher is 374,000 PKR ($1,350).
Granule Screening Machine for Quality Control
Rotary Screening Machine
Thirdly, the granule screener ensures the quality of hard fertilizer granules by removing undersized and oversized particles. Because this equipment features a multi-layer screening system with high-frequency vibration, providing precise separation for packing. With heavy-duty carbon steel, it withstands the rigorous demands of continuous operation. Moreover, the adjustable screening speed caters to different material sizes, satisfying the need for Pakistani NPK granular fertilizer production. Thus, the price of 1t/h rotary screening machinery is 415,700 PKR ($1,500).
All in all, we offer a comprehensive logistics solution that ensures timely and secure delivery. Primarily, our transportation method involves sea freight due to its cost-effectiveness for heavy machinery. We estimate the total cost including shipping, insurance, and customs clearance fees at $8,000 USD. Upon confirmation of the order, our team were ready to ship on September 15, 2023. And then, these equipment will arrive in Karachi, Pakinstan by mid-October 2023.
We encourage other businesses in need of granulation solutions to contact us. Our team remains committed to providing efficient and cost-effective transportation options to meet specific requirements.
