Double Roller Granulator

Double roller granulator is a advanced machine to enhance your granulation efficiency, providing the highest quality particles for your production needs, ensuring optimal performance.

Double Roller Granulator

Double roller granulator is a advanced machine to enhance your granulation efficiency, providing the highest quality particles for your production needs, ensuring optimal performance.

What can you know first?

Primarily, double roller extrusion granulator a crucial equipment of compound fertilizer granulation, which has the advantages of advanced technology, compact structure and low energy consumption. Moreover, it uses the extrusion principle to form fertilizer granules of 3-10mm in diameter at once. Additionally, the roller extrusion granulator is a non-drying granulation equipment, which is used to produce special compound fertilizers of high, medium and low concentration for various crops.

How to Gain Benefits by Using Double Roller Extrusion Granulator?

In fact, double roller press granulator is exceptional to offer numerous benefits from an investment, economic, and environmental perspective. By this granulation technology, clients can expect enhanced profitability and sustainability in their operations.

Investment and Economic Advantages of Roller Granulator

Application Areas of Double Roller Press Granulation Line

Firstly, the double roller pressing granulator offers significant efficiency and profitability to various entrepreneurs and industries. For example, in fertilizer processing, feed production, and chemical industry granulation, the equipment provides cost-effective solutions that enhance production efficiency and reduce operational expenses. We, Yushunxin, a leading equipment manufacturer, presents these innovative granulation solutions, particularly for applications in rare earth extraction, metallurgy, coal processing, biological preparations, and environmental protection engineering.  Furthermore, in those buinesses, this granulator’s versatility enables the processing of diverse materials, leading to extra revenue streams and profitability enhancement.

Environmental Benefits by Dry Compact Granulation

In addition to economic gains, the utilization of double roller extruder pelletizer also contributes to environmental sustainability. By facilitating the granulation of powder materials without the need for water or additional drying processes, the equipment minimizes energy consumption like oil or gas and reduces dust or lower carbon emissions. Meanwhile, it uses compact working principle to reduce wasting of resources. Thus, this eco-friendly approach aligns with the growing demand for sustainable production practices across various businesses, enhancing brand reputation and attracting environmentally-conscious customers.

Expanding Market Opportunities of Different Granular Products

NPK Materials for Double Roller Extruder

Thirdly, roller compaction granulation machine is capable of extrusion granulation with a diverse range of materials such as ammonium nitrate, urea, ammonium chloride, calcium nitrate, potassium chloride, and potassium sulfate. Additionally, this broad applicability opens up lucrative opportunities for potential customers in terms of material utilization and end-product sales. By utilizing this technology, businesses can tap into multiple markets and cater to the growing demand for high-quality fertilizers and granulated products.

In conclusion, you can choose our double roller extrusion granulator, because it presents a lucrative opportunity for businesses aiming to excel in the fertilizer processing industry, feed production, chemical industry granulation, and beyond. Besides, its economic and environmental benefits, combined with the capacity to process a wide array of materials, position it as an indispensable tool for companies looking to enhance their market presence while adhering to eco-friendly practices.

Where to Buy High-quality Roller Compactor Dry Powder Granulator?

When considering a dry roller granulator for your production needs, YSX offers unparalleled solutions designed for efficiency, durability, and performance. By collaborating with reputable suppliers and focusing on the unique requirements of our clients, we ensure that our equipment not only meets but exceeds expectations.

Choosing Yushunxin as your partner is a decision that brings quality, customization, and efficient delivery to the forefront of your operations. Our guarantee to using premium materials and components, our capability to customize machinery to meet specific customer needs, and our promise of secure packaging and prompt delivery, illustrate our commitment to excellence.

Buying High-standard Dry Roller Press Granulator from Yushunxin!

When it comes to selecting a roller granulator that stands out in terms of durability and performance, you can believe in Yushunxin. Moreover, it’s important to note that all these components are certified according to international ISO standards, ensuring global recognition for their quality and reliability. Thus, our equipment not only exceeds industry standards but also offers longevity surpassing competitive offerings.

The roller assembly, a critical component of the pellet mill, our workers place it securely on the rack, demonstrating the granulator’s robust structure. Moreover, our plant opts for stainless steel, specifically 304 or 316, for the main body of the machine. And, this choice guarantees excellent corrosion resistance and stability across various industrial environments. Since stainless steel withstands the high pressures encountered during the granulation process, while its ease of cleaning and maintenance ensures the quality of the finished pellets.

Efficient power transfer within the granulator is vital for optimal operation. Here, Yushunxin integrates a combination of an electric motor, pulleys, belts, gears, chains, sprockets, and couplings to constitute the transmission connection part. Additionally, this assembly ensures seamless power delivery to the machine’s working parts, contributing to the granulator’s consistent performance.

The head part comprises the bearing frame body, a high-pressure die roll skin, and two shafts among other components. Here, high-strength alloy steel is the material of choice for the roller components. Subjected to specialized heat treatment processes, this material exhibits exceptional hardness and wear resistance. So, this selection ensures the rollers remain durable and reliable over extended periods, effectively reducing the frequency of replacements and maintenance costs.

In general, we design broken studio for granulation efficiency enhancement, including a bearing frame, crushing roller, screen, and additional components. For certain critical parts such as the feeding and discharge ports, we employs wear-resistant ceramic materials. As a result, these materials are capable of withstanding the impact and abrasion from high-speed particles, ensuring the equipment’s continuous operation and production efficiency.

In conclusion, Yushunxin Machinery’s commitment to utilizing high-quality materials such as 304 or 316 stainless steel, high-strength alloy steel, and wear-resistant ceramics in the manufacturing of our roller granulators sets it apart from competitors. Besides, this meticulous selection process not only enhances the pelletizer’s operational efficiency but also significantly extends its service life, providing customers with a reliable and cost-effective granulation solution.

How Does A Double Roller Extruder Pelletizer Work?

A roller compactor granulator, or roll press, commonly occurs in the fertilizer and chemical industries for converting powdery materials into granules. Below is a brief description of the working principle of a double roller compactor, combined with the parts labeled in the diagram:

In actual operation, feeding system sends powder materials into the doubke roller compactor granulator, and the two rotating granulation shafts compress the material with appropriate pressure to form it. With the adjustment of speed, pressure, and clearance of the granulation shafts, you can optimize the production process based on the characteristics of different materials and granule requirements. So, the output granules have uniform size and shape, suitable for further processing or direct packing and sales.

Main Technical Parameters of Roller Granulating Machine

Model Power (kw) Granule
Diameter (mm)
Roller Sheet Size (mm) Dimensions (mm)
SXDG-1T 15 3-10 150×220 1450×800×1450
SXDG-1.5T 18.5 3-10 150×300 1450×850×1500
SXDG-2T 22 3-10 185×300 1630×850×1650

What Is The Price of YSX Roller Press Machine?

How to choose the right roller press machine for your needs? Understanding the various price ranges based on different models and capacities is crucial. At Yushunxin, we offers a range of roller compact granulator models to meet diverse operational requirements. Here’s a closer look at our offerings and how they align with your budgetary and production needs.

Model Variations &Pricing of Single Dry Granulator

Making 3-10mm Granules by Double Roller Pellet Extruder

Firstly, we have three distinct models of double roller granulators, and design each one to cater to specific throughput capacities. For those requiring an affordable solution, our 1T/H model costs between $2,700 and $3,500, offering a cost-effective option for small scale granule prosuction plants. Moreover, for operations that demand slightly higher output, our 1.5T/H model rises within the range of $4,000 to $4,500, providing an excellent balance between performance and cost. Lastly, for enterprises seeking to maximize their production, our 2T/H model, available at a price range of $5,000 to $5,400, stands as the optimal choice, ensuring high efficiency and superior output.

Customization & Complete Granular Manufacturing Line

Furthermore, it is essential to note that the overall effectiveness of your production process may require a more comprehensive approach. Hence, whether your operation needs a roller press machine or a complete production line, our team is equipped to customize a granule making proposal that aligns with your specific scale and objectives. The following is our common plans for customers, please contact us for unique projects.

Small Scale Plan

$30,000-

$60,000

Specifications
  • Capacity: 1-3 t/h
  • Land: 500-550 ㎡
Simple NPK Fertilizer Granulation Line
what equipment includes
  • loader type feeder (1 set)

  • chain crusher (1 set)
  • horizontal mixer (1 set)
  • disc feeder (1 set)
  • double roller granulator (1-2 sets)
  • granule screening machine (1 set)
  • granule packing scale (1 set)

Best Value Deal

Medium Scale Plan

$150,000-

$250,000

Specifications
  • Capacity: 8-15 t/h
  • Land: 800-1,000 ㎡
10 TPH NPK Fertilizer Granulation Line
what equipment includes
  • dynamtic batching machine (4 bins)

  • vertical crusher (1 set)
  • double shaft mixer (1 set)
  • disc feeder (1 set)
  • double roller granulator (4-6 sets)
  • granule screening machine (1 set)
  • granule packing scale (1 set)

Large Scale Plan

$300,000-

$450,000

Specifications
  • Capacity: 20-30 t/h
  • Land: 1,500-2,500 ㎡
20 TPH NPK Dry Granulation Line
what equipment includes
  • dynamtic batching machine (5 bins)

  • raymond mill (1 set)

  • double shaft mixer (1 set)

  • disc feeder (2 set)

  • double roller granulator (12 sets)

  • granule screening machine (1 set)

  • granule packing scale (1 set)

In summary, we encourage prospective clients to consider not only the immediate cost but also the broader potential for customization and integration into a larger production scale. For those interested in exploring a complete production line or seeking advice on the best model for their needs, Yushunxin is here to provide guidance and craft a solution that meets your unique requirements. Together, we can achieve optimal production efficiency and quality.

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