frequently asked questions

Frequently Asked Questions

We’ve put together some commonly asked questions to give you more information about fertilizr production equipment we offer.

If you have a question that you can’t find the answer, please use the contact page!

What shape of granules can you get from YSX roller granulating machine?2024-04-13T16:19:51+08:00

When you choose our series of granulators, you have the flexibility to select the shape of the granules according to your specific needs. We can produce a variety of shapes including pillow shape, semicircle shape, stick shape, pill shape, walnut shape, flat ball shape, and square bar shape. What’s more, the roller press granulating machine will be your ideal solution. This variety ensures that you can find the perfect match for your project requirements.

What Shape of Granules Can You Get From YSX Roller Granulating Machine?

Double Roller Granulator Making Pellets

When you choose our series of granulators, you have the flexibility to select the shape of the granules according to your specific needs. We can produce a variety of shapes including pillow shape, semicircle shape, stick shape, pill shape, walnut shape, flat ball shape, and square bar shape. What’s more, the roller press granulating machine will be your ideal solution. This variety ensures that you can find the perfect match for your project requirements.

How Does The Shape Selection Process Work before Granulation?

As a customer, you play a pivotal role in the shape selection process. Initially, you will communicate your preference based on the application for which the granules are intended. Our team from Yushunxin will then guide you through the options, helping you understand the implications of each shape for your project. Once a decision is made, we customize the ball socket on the roller sheet to produce granules in your chosen shape.

1TPH Model Double Roller Press Granulator

Can the Size of the Granules Be Customized?

Ball Shape Granulator

Yes, alongside the shape, the size of the granules can also be tailored to meet your needs. In addition, we can customize molds for the production of 3-10mm diameter particles, and even larger industrial machine ball shape press granulator can produce pellets in excess of 10mm. Thus, the customization of both aspects is a testament to the flexibility our granulators offer. So, this ensures you receive a product that perfectly aligns with the specifications of your application, enhancing the efficiency and quality of your end products.

What Advantages Do Different Granule Shapes Offer by YSX Granulator?

Different shapes offer unique advantages depending on the application. For example, pillow-shaped granules might be ideal for certain types of fertilizers, providing excellent dispersal properties. Semicircle and stick shapes may be preferred in feed industry for ease of swallowing. Our expertise lies in matching the shape and size of the granules to the intended use, ensuring optimal performance.

NPK Materials for Double Roller Extruder

How Can We Guarantee Our Granulator Meeting Your Pelletizing Requirements?

Double Roller Granulator

To fulfill your specific shape and size requirements, we recommend reaching out to our customer service team. We will engage in a thorough consultation process, understanding your project needs and advising on the best granule shapes and sizes. Afterward, we customize your unique granulating machine to meet these specifications. And before delivery will be a trial run, we can produce the corresponding particle samples and take photos for customer trust.

In conclusion, our series of double roller compact granulators offers unparalleled flexibility in the production of granules, with a wide range of shapes and sizes available to suit your specific needs. By collaborating closely with our team, you can ensure that the granules you make are perfectly adapted to your application, contributing to the success of your projects.

What are features of dry roller press granulator?2024-04-13T16:05:52+08:00

Dry roller press granulator, also known as extrusion granulator, offers several advantages that make it a preferred choice in the fertilizer production industry or other industries. Moreover, as a professional equipment manufacturer in China, Yushunxin ensures that our clients experience the pinnacle of efficiency and quality. Here are some of its key features:

Double Roller Granulator Making Pellets

1. Energy Saving & Consumption Reduction

One of the major advantages of the dry roller press granulator is its energy-saving and consumption reduction capability. Unlike other methods, this granulation process takes place at room temperature without the need for drying. So you can eliminate the need for drying processes that typically consume substantial amounts of fuel or gas. Then, you benefit from a significant energy savings, aligning with the contemporary need for sustainable production practices.

2. No Need for Another Binder

The dry granulation process featuring the roller press granulator eliminates the need for another binder. Our technology simplifies the granulation process by leveraging the material’s intrinsic inter-molecular forces, negating the necessity for additional binders. This not only streamlines the production process but also reduces the overall cost of production.

Making 3-10mm Granules by Double Roller Pellet Extruder
Double Roller Granulator for Sale

3. Cost-Effectiveness & Low Investment

The elimination of the drying process in dry roller press granulation results in several cost-saving benefits. The absence of return material, one-step forming, and low noise make the system simple to operate and maintain, thereby reducing investment costs. This makes the dry roller press granulator a cost-effective choice for fertilizer production, translates into significant savings in terms of both time and money.

3. Flexibility in Raw Material Composition

The extrusion granulation production method offers a wide range of flexibility in terms of raw material composition. It can process different types and concentrations of compound fertilizer. Furthermore, the extrusion granulation process allows for quick product formulation replacement, enabling a set of devices to handle several product formulations within a short period of time.

NPK Materials for Double Roller Extruder
Double Roller Granulator

5. Commitment to Environmental Protection

The dry roller press granulator operates on electricity as its driving force, resulting in no three waste emissions. This aligns with the growing emphasis on environmental protection in enterprises. By employing the granulator, businesses can comply with environmental regulations while maintaining their production efficiency.

6. Long service life

Durability is a hallmark of our granulator, with key components such as the frame constructed from new, corrosion-resistant metals. The bearing frame body is crafted from high-quality, anti-corrosion materials, enhancing stability and extending the service life of the rolling bearings. This guarantees durability and reliability, reducing maintenance costs in the long run.

Structure of Double Roller Press Granulator

In conclusion, the dry roller press granulator offers advantages such as energy-saving and consumption reduction, no need for another binder, low cost and investment, flexible composition of raw materials, environmental protection, and long service life. It is a reliable and efficient choice for fertilizer production. And it is a comprehensive solution designed to enhance productivity, sustainability, and efficiency in your production processes.

Is the engine of fertilizer production machinery based on diesel or electricity?2024-03-22T17:47:48+08:00

The engine we use in our fertilizer production equipment, more specifically in crushers, mixers, rotary screening machines, rotary drum dryers and packing machines, are primarily electric. In addition, we’ve found that electric motors tend to offer smoother and more efficient operation, require less maintenance, and are more environmentally friendly compared to diesel engines. Moreover, our composters are available in two drive forms, with three options for electric and two for diesel.

Single Bucket Packing Scale

Single Bucket Packing Scale

For example, consider our electric packaging machines. They are designed for swift, precise, and energy-efficient operation. The electric engine ensures consistent performance, reducing the risk of downtime. They also offer quieter operation, improving the working environment by reducing noise pollution.

Crawler Compost Equipment for Sale

Crawler Compost Equipment for Sale

On the other hand, we understand that specific scenarios might necessitate the use of a diesel engine. Take our diesel-powered crawler compost turner as an example. This machine is praised for its robustness and high torque, perfect for heavy-duty tasks. Diesel engines are also renowned for their durability and long service life, making them a cost-effective solution in the long run. Moreover, a diesel engine provides more power, which is advantageous in the rough terrains often encountered in agriculture and farming.

However, we understand that some clients might prefer or need a diesel engine. If this is the case for you, we are more than willing to engage in a dialogue and explore possible alternatives to ensure that we meet your specific needs. We are keen on providing equipment that not only meets your functional needs but also aligns with your environmental and sustainability goals. Rest assured, our team of experts will work tirelessly to cater to all your requirements. If you have any more queries or need further customization, our customer service team is always on standby to assist you.

What type of engine is used in your fertilizer production equipment?2024-03-22T17:17:11+08:00

The engine we apply in our fertilizer production equipment is fundamentally an electric motor from a conventional Chinese brand. We’ve chosen this motor based on its commendable performance, undisputed reliability, and the ability to function optimally under diverse operational conditions. In addition, these motors have been tried and tested to ensure they meet stringent quality control standards and deliver consistent results.

We recognize, however, that different clients have different preferences and specific needs. Therefore, we have made a provision to offer a customization option. If you prefer an internationally recognized brand such as Siemens, we can facilitate this change for you. While the change to Siemens or any other global brand of your choice might result in a slight additional cost, we want to assure you that it’s all aimed at ensuring that your equipment aligns perfectly with your individual specifications and standards.

Please note that opting for customization might slightly adjust the delivery schedule of your equipment. Nonetheless, we assure you that the quality, performance, and efficiency of your equipment will in no way be compromised.

What are the specifications of BB fertilizer mixer?2023-12-29T17:20:01+08:00

Our BB fertilizer mixer is compatible with granule materials, including NPK fertilizers. It processes material quickly, with a turnaround time of 3-5 minutes, and can even produce final material in as little as 40 seconds. With a capacity of 5-10 tons per hour, it meets various production needs. The price is all-inclusive, covering the feed hopper, main cylinder, and essential accessories like the motor and control cabinet. Its efficient discharge system operates by forward rotation for feeding and reverse for discharging.

What are the specifications and requirements for using the compost crushers in processing organic materials?2023-12-29T17:11:46+08:00

Our compost crusher is specifically designed for materials that have undergone the fermentation process. For unfermented raw materials, the crusher can still be used directly, provided that the moisture content is between 20-40%. The typical output size from the semi-wet material crusher is about 5-8mm. If a smaller size is required, we recommend using the straw crusher, which includes an internal screen to achieve a finer crush. However, ensure that the moisture content of the materials for the straw crusher does not exceed 15%.

What is the moisture content of the raw material before and after granulation?2023-12-29T16:56:13+08:00

Before granulation, it is essential to ensure that the moisture content of the raw material is around 30%. After granulation, the moisture content of the granules is about 20%. If you require a moisture content below 10%, you can utilize a rotary drum dryer to reduce the moisture content accordingly.

Can you provide details regarding the materials, durability, and life expectancy of the organic fertilizer production line?2023-12-29T16:52:20+08:00

Our organic fertilizer production line equipment is primarily constructed from boiler steel (Q235B), with certain parts crafted from standard carbon steel. For the packing machine specifically, stainless steel is used for the interior. The thickness of the iron components varies by machine and model but is in compliance with national standards. In terms of durability, you can expect a life expectancy of 8 to 10 years from our equipment, although this can vary based on maintenance routines, operating conditions, and general care.

What are the key operational features of the moving type compost turner ?2023-12-29T16:46:48+08:00

The moving type compost turner is designed with a motor that operates efficiently with water. The machine is equipped with a water tank where water should be added for optimal functionality. It features a fan-based refrigeration system that helps in maintaining the motor’s temperature during operation. When it comes to fuel, the machine uses diesel oil, which is readily available and convenient. For lubrication purposes, normal butter can be applied to ensure smooth operation of the moving parts. In terms of fuel efficiency, the compost turner consumes approximately 8 liters of diesel per hour, making it economically viable for continuous operation during compost turning processes.

Go to Top